Solution

Henan Ruichi Automatic 6.0m AAC Panel & Block Production Line Overall Solution

2025-12-17


Henan Ruichi 6.0m AAC Panel & Block Production Line Overall Solution

Overview

Henan Ruichi’s 6.0m AAC panel & block production line delivers a high-efficiency, fully automatic turnkey solution for manufacturing 6m-length autoclaved aerated concrete (AAC) panels and blocks. Engineered for large-scale output (300,000 m³/year capacity), this line integrates raw material processing, molding, cutting, autoclaving, and finished product handling, ensuring 99%+ product qualification rate, 15-20% lower energy consumption, and compliance with global green building standards. As a top AAC equipment manufacturer, Ruichi provides one-stop services from design to after-sales, making it ideal for commercial-scale AAC production projects worldwide.


Key Specifications & Core Data

Production Capacity:


  • Annual output: 300,000 m³ (6m mold, 1.2m width)
  • Daily output: 1,000 m³ (300 working days/year)
  • Mold size: 6.0m × 1.2m × 0.6m (customizable)
  • Cycle time: 3 minutes per mold; 8-hour autoclave curing


Core Equipment & Parameters


EquipmentSpecsFunction
Ball millφ2.2×13m, 75kWGrind sand/fly ash to ≤0.08mm
Pouring mixer10m³, 300rpmMix slurry with aluminum powder
Pre-curing chamber50-60°C, 2-3hGreen body hardening
6m cutting machine±1mm precision6-sided cutting; waste recycling
Autoclaveφ2×27m, 1.3MPaSteam curing (190°C)
Packaging equipmentAutomationBlock and panel finishing


Plant & Cost Data


  • Plant area: 10,000-12,000 m²
  • Power consumption: 630kW (total)
  • Water consumption: ≤700 m³/day
  • Investment range: USD 950,000-1,200,000 (turnkey)
  • Raw material: Fly ash/sand (≥70% industrial waste)


Core Advantages


  • 6m Super-Long Productivity: The 6.0m mold enables longer AAC panels, reducing installation joints by 40% and improving construction efficiency.
  • High Automation & Efficiency: Full PLC automation reduces labor to 20-25 workers; stable 99% qualification rate.
  • Energy-Saving & Eco-Friendly: 15-20% lower energy use; zero wastewater/slag discharge, compliant with EU/ISO standards.
  • Durability & Low OPEX: 20+ year equipment lifespan; low maintenance cost; 50+ year product service life.


Application Scenarios


  • Residential buildings: Interior/exterior walls, partitions, floor slabs
  • Commercial complexes: Office buildings, shopping malls, hotels
  • Industrial plants: Factory walls, roof panels, firewalls
  • Public infrastructure: Schools, hospitals, stadiums


FAQ

Q1: What’s the lead time for the 6.0m line?
A: 120-150 days from contract signing.


Q2: Can the line produce both panels and blocks?
A: Yes, it supports flexible switching via mold adjustment.


Q3: What after-sales support is provided?
A: 24/7 global support, 1-year warranty, installation, training, spare parts supply.


Call to Action:


Upgrade your AAC production with Henan Ruichi’s 6.0m line — boost output, cut costs, and meet green building demands.

Contact us today for a customized layout, free quote, and feasibility study!

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